No Mesh Screen Changer Filter Way Pelletizing Machine

Model NO.: ML160
Customized: Customized
Certification: CE, SGS
Condition: Used
Capacity: 500kg/H
Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
Application: Rigid/Film PP PE
Degassing: 2( One Vacuum, One Natural)
Pelletizing Way: Water-Ring Hot Die
Delivery Time: 45 Working Days
Extruder: One Stage
Cooling Way: by Water
Heater: Cost Al
Agglomerator: with Compactor
Trademark: JORBIN
Transport Package: Film Packing and Wood Base or Wood Case
Specification: pellets size Φ 2.5*3mm
Origin: Zhangjiagang City
HS Code: 84772010
 

no mesh screen changer filter way pelletizing machine,Water-ring hot die LDPE film granulation machine HDPE film pelletizing machinery with vertical water-ring hot die face pelletizing way. It also can do with horizontal water-ring hot die face pelletizing way and wind cooling die face pelletizing way to meet the requirement of different material. 

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.


Machine detail parameter

Item NO. Item name Quantity Power
1 Belt conveyor 1set 1.5kw
2 Φ160/33 single screw extruder 1 set 160kw
3 Compactor 1 set 90kw
4 Hydraulic screen changer system 1 set .2.2kw
5 Water-ring die face cutting system 1 set 2.2kW
6 Chute 1 set ---
7 Centrifugal dryer 1set 7.5kw
8 Wind transmission system 1 set 4kw
9 Storage Silo 1 set ---
10 Electrical control box 1 set ---


The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.

The advantages of the compactor
1. Counter current technology
      Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity
2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection
More machine photoes
Compactor(with Counter current technology, more material can be send to the mouth of the screw feeder, then the machine capaicty will be much highr)

it works by the running of rotary cutter, stable cutter and the rotary cutter  cut the material and by friction the material will be compred. And with cutter base running the material can be better melt and flow into the extruder.

Description Unit  
Motor power KW 90
Rotor speed  rpm 900
Number of rotative knives piece 9 ( 3 sets )
Number of fixed knifes piece 15
Tank volume Liter 1250
Cooling mode   Automatic water spray, controlled by thermocontroller
observation window with illumination (electric lamp) and cleaning brush    
Cooling of bearing unit   Water cooling
Oiling system of bearing unit   Manual press oiler
Water cooling the compactor    
Exhaust fan    

No Mesh Screen Changer Filter Way Pelletizing Machine
The extruder of the machine

Diameter of the Screw mm 160
Output capacity Kg/h 600kg/h
Ratio of L/D   33/1
Rotation Speed of the Screw rev/min 10-110
Speed Adjusting Mode   By inverter
Material of the Screw barrel and the Screws   Bi-metal ( 38CrMoAl base + Tungsten carbide coating )
Cooling for barrel   Feed area with water cooling
Heating Capacity of the Screw barrel Kw 70
Heating areas of the barrel   10
Cooling for barrel kw 0.55kw x10
Main Motor Power Kw 160AC
Height of the Screw Axes mm 1100
Degassing vacuum Pump Kw 4.0 x 2 zones
Indicators   Melt pressure & temperature indication

No Mesh Screen Changer Filter Way Pelletizing Machine
no mesh screen changer, no need to changer the net frequently,you can remove the material by mannal
No Mesh Screen Changer Filter Way Pelletizing Machine
No Mesh Screen Changer Filter Way Pelletizing Machine
Centrifugal dryer and vibration

Screen barrel diameter mm 500
Screen barrel working length mm 800
Rotor blades type   Horizontal incline shape ,
 no cutting on pellets
Motor power kw 11
Rotor speed Rpm 1780
Oiling system of bearing unit   Manual press oiler  


No Mesh Screen Changer Filter Way Pelletizing Machine


Pameter of such kinds of machine

Type L/D Main power Compactor power Speed Capacity(kg/h)
ML85 33 55KW 37kw 10-150 150-200
ML100 30/33 90KW 55kw 10-150 250-350
ML130 30/33 132KW 90KW 10-150 450-600
ML160 30/33 160KW 132KW 10-150 600-800
ML180 33/36 200KW 160KW 10-150 800-1000
ML200 33/36 250KW 200KW 10-150 1000-1200
 



No Mesh Screen Changer Filter Way Pelletizing Machine
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.

5. 24Hours service :  Cell+86-13915707468
                             

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